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MLV noise insulation & vibration damping Blackburn · UK

Noise travels. We stop it.

Mass-loaded barriers, damping pads and acoustic foams — designed and manufactured at our own plant in Blackburn, then supplied to acoustic contractors across the UK and worldwide.

  • Blackburnmanufacturing plant
  • 2007privately owned since
  • ISO 9001quality management
Technical section: a cast-iron machine foot resting on an orange resilient mount, above a structural slab. The vibration trace is high before the mount and flat after it. CAST-IRON FOOT RESILIENT MOUNT STRUCTURAL SLAB NOT TO SCALE
Fig. 01 Machine foot on a resilient mount — the path is broken at the joint.

Airborne noise · impact noise · structure-borne vibration

Manufacture & supply — UK and worldwide

01 — The interruption

Vibration has to go somewhere.
The mount decides where.

Bolt a machine straight to a structure and every pulse has a continuous path into the building. Put a resilient mount in that path and the path is broken at the joint.

Two traces · same machine Without the mount With the mount
Two vibration traces. The upper trace keeps its amplitude across the full width. The lower trace runs at the same amplitude, meets a vertical orange mount at two thirds width, and continues at roughly one seventh of the amplitude.

Illustrative — not a measured insertion loss. A diagram of the principle, drawn for this page.

Fig. 02 — the interruption

Read the trace

Above the mount, the trace is a machine doing work: displacement passing into the structure through a rigid connection. At the mount, the amplitude collapses. What continues on the right is the residual movement the structure still receives.

The shape is the point, not the values. Every machine, slab and mount behaves differently — which is why the material is specified per project, not picked from a shelf.

  1. aMass

    A barrier adds weight where airborne noise would otherwise pass. MLV is the dense layer in that build-up.

  2. bDecoupling

    A mount separates the machine from the structure, so movement stops at the joint instead of carrying through it.

  3. cDamping

    A damping layer takes movement out of a panel — turning vibration into a small amount of heat rather than radiated noise.

02 — The materials

Five families.
One job: stop the path.

Standard ranges, plus project-specific materials developed to customer requirements and specifications. Every plate below is a real WSBL product family.

MLV-01 01 / 05

Revac

Barrier membranes and barrier-led laminates — the mass layer in a partition, a lining or a lagging build-up. Revac barriers are laminated in-house.

Use
Airborne noise barrier
Form
Sheet, roll & laminate
Made
Blackburn
Revac range
VD-02 02 / 05

Dedpan / Dedmas

Vibration damping pads and decoupling layers for metal roofs, floors and plant. Dedpan DS carries a BRE rain-noise report.

Use
Structure-borne vibration
Form
Pad & sheet
Made
Blackburn
Dedpan / Dedmas range
FL-03 03 / 05

Flooring

Floor treatment products, including Wil-Mat under-screed impact insulation used through new-build housing developments.

Use
Impact noise
Form
Under-screed layer
Made
Blackburn
Flooring range
LG-04 04 / 05

Lagging

Duct and plant lagging, including the original Wil-Lag — specified through HVAC systems to cut airborne noise at source.

Use
Ducts, plant & engine rooms
Form
Flexible lagging
Made
Blackburn
Lagging range
AF-05 05 / 05

Prima Foam

Acoustic foams, including PUNF, for absorption inside ducts, studios and plant rooms — plain or foil-faced with self-adhesive backing.

Use
Absorption
Form
Sheet & profiled
Made
Blackburn
Prima Foam range

Need a material that is not on the list? Project-specific materials are regularly developed to customer requirements. Talk to the technical team

03 — Manufacturing

Made here,
on our own lines.

The Blackburn site has served industry with noise control foams and felt materials since the early 1950s. Compounding, calendaring, lamination, quilting and die-cutting all happen in-house.

WSBL's Blackburn manufacturing hall, with overhead cranes and a mezzanine walkway.
Plant capability, not a catalogue: lines that run to 2.2 m wide and 2.6 m quilted.
  • Calendaring
  • Quilting
  • Recycling
  • Compounding
  • Die-cutting
  • Extrusion
Current plant capability Qty · process
3
Compounding (FCM) and calendaring lines, manufacturing up to 2.2 m wide
1
Adhesive backing line for pressure-sensitive adhesive and tapes
2
Lamination lines, up to 2.2 m wide
1
Press-part die-cutting
1
Plough-share mixer for liquid compounding
1
Drape forming
6
Shredding and granulation set-ups
3
Quilters, 2.6 m wide

Continued goal: multiple lines and processes. Bespoke acoustic and vibration damping barriers for automotive applications, including moulding and decoupling materials.

04 — Projects

Specified into rooms
people actually use.

Studios, theatres, transport, housing — and one very famous tennis court. Selected projects as published by WSBL.

A gloved hand pressing a foil-faced barrier into place inside a vehicle bodyshell.
Foil-faced barrier being fitted.
Fitting a dark acoustic foam layer into a vehicle floor pan.
Foam layer into a floor pan.
  1. 01 Theatre Royal, Bury St Edmunds ASTEX wall absorbers, bespoke, wool fabric
  2. 02 Wimbledon, Centre Court 50 mm PUNF, foil-faced, self-adhesive — air-con ductwork
  3. 03 MediaCity, Salford Wil-Lag duct lagging through HVAC
  4. 04 London Underground Noise insulation and NDT consumables, stairwells and escalators
  5. 05 Crest Nicholson Wil-Mat under-screed impact insulation, new-build housing
  6. 06 Sunseeker International Mineral wool and WB barrier, 30 m yacht engine room

Descriptions condensed from WSBL's published project pages. See the full project list

05 — Certifications & policy

Tested by others.
Checked by us.

Acoustic testing through the University of Salford Acoustic Laboratories; external fire testing through Exova. Quality management is certified to ISO 9001.

NQA ISO 9001 Quality Management and UKAS Management Systems certification marks.

Certified · ISO 9001 Quality management, certified through NQA under UKAS accreditation.

Tested & certified

  • UL94 V0BMLD 0040 (V0)
  • ISO 3795Revac Eco Auto
  • Class ‘0’Revac Momentum S 50 & S 100 FF
  • IMORevac Momentum S 100 FF
  • FMVSS 302BMF 0050 & BMF 0100
  • BRE rain noiseDedpan DS report

Certificates are held per product and per test. Ask the technical team for the current certificate for your build-up.

Certifications & testing

06 — Contact

Tell us what
you can hear.

Discuss a project, ask for a datasheet, or order materials for delivery. The technical, sales and production teams sit in the same building.

General enquiries 01254 583 825
WSBL Ltd · Durbar Mill
Hereford Road, Blackburn
Lancashire BB1 3JU, United Kingdom